Cat C11 Engine Service Manual

This Factory Service Repair Manual offers all the service and repair Caterpillar C11 and C13 On-highway Engine. The information on this manual covered everything you need to know when you want to repair or service Caterpillar C11 and C13 On-highway Engine. Cat diesel engine C15, C-15, C-16, C16, C-16, C18, C175-16 series, operation, maintenance, manual, service, workshop, part catalog. Caterpillar Cat 3208 Diesel Truck Engine Service Reapir Manual -SM. Caterpillar 3508 Diesel Engine Techninal Service Manual. Caterpillar 7.1 Industrial Engine Troubleshooting Service Manual. Caterpillar C9.3 Industrial Engine Troubleshooitng Service Manual. Caterpillar CT11 and CT13 Truck Engine Operation and Maintenance Manual. Caterpillar C11. Caterpillar cat c11 c13 c15 c16 c18 on-highway engine repair service maintenance manual. This manual SERR9700 is for the Caterpillar On-Highway Engines C-11, C-13, C-15, C-16, and C-18 engines. This is an electronic pdf manual.

Catalog:

Model:

Complete workshop & service manual with electrical wiring diagrams for Caterpillar C11, C13, C15 Engines. It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar C11, C13, C15 Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
RENR8632 - Disassembly & Assembly (C11 & C13 Industrial Engines)
RENR8045 - Schematic (C11 & C13 Industrial Engine Electrical System)
SENR9852 - Specifications (C11 & C13 Industrial Engines)
SENR9853 - Systems Operation (C11 & C13 Industrial Engines)
SENR9853 - Testing & Adjusting (C11 & C13 Industrial Engines)
Caterpillar C-11 & C-13 Cooling System (2005 Peterbilt 387).pdf
Caterpillar C-11 & C-13 Fuel System (2005 Peterbilt 387).pdf
Caterpillar C-11 & C-13 Intake, Exhaust & Turbocharger.pdf
Caterpillar C-11 & C-13 Mechanical (2005 Peterbilt 387).pdf
Caterpillar C-11, C-13, & C-15 (BXS) (EPA04) Troubleshooting.pdf
Caterpillar C-13 & C-15 EPA07 Troubleshooting (2008 Peterbilt 389).pdf
LEBT3886 - Electrical & Electronic Installation & Application Guide (C11, C13 & C15 Truck Engines EPA 2004).pdf
SEBP4130 - Parts Manual (C-13 Industrial Engine).pdf
SEBU8087 - Operation & Maintenance Manual (C13 & C15 On-highway Engines).pdf
SENR9698-01 - Troubleshooting (C11, C13, C-15 On-highway Engines).pdf
SENR9698-09 - Troubleshooting (C11, C13, C-15 On-highway Engines).pdf
SENR9702 - Specifications (C11 & C13 On-highway Engines).pdf
SENR9703 - Systems Operations - Testing & Adjusting (C11 & C13 On-highway Engines).pdf
SENR9704 - Disassembly & Assembly (C11 & C13 On-highway Engines).pdf
SENR9704-05 - Disassembly & Assembly (C11 & C13 On-highway Engines).pdf
SENR9705 - Schematic (C11, C13 On-highway Truck Engines Electrical System).pdf
...
EXCERPT:
Fuel Injection Timing and Delivery
The ECM controls the injected fuel amount by varying the signals to the unit injectors. The unit injectors will inject fuel only if the unit injector solenoid is energized. The ECM sends a 90 volt signal to the solenoid for energizing the solenoid. By controlling the timing of the 90 volt signal, the ECM controls injection timing. By controlling the duration of the 90 volt signal, the ECM controls the injected fuel amount.
Injection timing is determined by engine rpm, and other engine data. The ECM senses the top center position of cylinder number 1 from the signal that is provided by the engine speed sensor. The ECM decides when the injection should occur relative to the top center position. The ECM provides the signal to the unit injector at the desired time.
Unit Injector Mechanism
...

~~$119.99~~

Covers: Caterpillar C11 and C13 Truck Diesel Engines with serial number prefixes

Pages: 4,098
Format: PDF
File size: 67mb
Compatibility: Windows/Mac/Tablet
Notes: Bookmarked, searchable, printable, instant download

This download includes complete service, repair, troubleshooting and specification manuals for Cat C11 and C13 diesel engines with serial number prefixes KCA, KCB and JAM. In this manual set you will find over 4,000 pages of detailed specifications, illustrations, operational information and service procedures to aid with any maintenance, repair or diagnostics the engine may need, including complete disassembly/assembly. The included high resolution manuals can be viewed on your computer, tablet or smartphone, or you can print off pages for the shop without restriction.

Content dated 07/2005.

Manuals included:

C11, C13 Specifications Manual
Operation and Maintenance Manual
Systems Operation Manual
Testing and Adjusting Manual
Troubleshooting Manual (with DTCs)
Disassembly and Assembly Shop Manual
Electrical Wiring Diagram/Schematic
Special Instructions
On-Highway Engines Electronic PTO Installation and Application Guide
And more…

Topics:

Specifications Manual

Engine Design
Fuel Transfer Pump
Electronic Unit Injector
Electronic Unit Injector Mechanism
Electronic Unit Injector Rocker Arm
Electronic Unit Injector Wiring
Lifter Group
Rocker Shaft
Valve Mechanism
Cylinder Head Valves
Cylinder Head
CAT Compression Brake
Turbocharger
Air Lines
Exhaust Manifold
Camshaft
Engine Oil Filter Base
Engine Oil Cooler
Engine Oil Pump
Engine Oil Pan
Precooler
Water Temperature Regulator Housing
Water Temperature Regulator
Water Pump
Cylinder Block
Cylinder Liner
Cylinder Liner Projection
Crankshaft
Crankshaft Seals
Connecting Rod Bearing Journal
Main Bearing Journal
Connecting Rod
Connecting Rod
Piston and Rings
Piston Cooling Jet
Housing (Front)
Gear Group (Front)
Gear Group (Rear)
Flywheel Housing
Flywheel Housing
Engine to Transmission Adapter
Belt Tensioner
Electric Starting Motor
Coolant Temperature Sensor
Fuel Temperature Sensor
Engine Oil Pressure Sensor
Boost Pressure Sensor
Atmospheric Pressure Sensor
Inlet Manifold Temperature Sensor
Speed/Timing Sensor

Systems Operation Manual

Engine Design
Engine Design
General Information
Electronic Control System Components
Fuel System
Air Inlet and Exhaust System
Lubrication System
Cooling System
Basic Engine
CAT Compression Brake
Electrical System

Testing and Adjusting Manual

Fuel System
Fuel System – Inspect
Air in Fuel – Test
Electronic Unit Injector – Adjust
Electronic Unit Injector – Test
Finding Top Center Position for No. 1 Piston
Fuel Quality – Test
Fuel System – Prime
Fuel System Pressure – Test
Gear Group (Front) – Time
Air Inlet and Exhaust System
Air Inlet and Exhaust System – Inspect
Turbocharger – Inspect
Inlet Manifold Pressure – Test
Aftercooler – Test
Engine Crankcase Pressure (Blowby) – Test
Compression – Test
Engine Valve Lash – Inspect/Adjust
Variable Valve Actuators – Inspect/Adjust
Lubrication System
Engine Oil Pressure – Test
Engine Oil Pump – Inspect
Excessive Bearing Wear – Inspect
Excessive Engine Oil Consumption – Inspect
Increased Engine Oil Temperature – Inspect
Cooling System
Cooling System – Check (Overheating)
Cooling System – Inspect
Cooling System – Test
Water Temperature Regulator – Test
Water Pump – Test
Basic Engine
Piston Ring Groove – Inspect
Connecting Rod Bearings – Inspect
Main Bearings – Inspect
Cylinder Block – Inspect
Cylinder Liner Projection – Inspect
Flywheel – Inspect
Flywheel Housing – Inspect
Vibration Damper – Check
Compression Brake
CAT Compression Brake Lash – Adjust
Electrical System
Battery – Test
Charging System – Test
Electric Starting System – Test
Pinion Clearance – Adjust

Disassembly and Assembly Manual

Fuel Filter Base
Fuel Transfer Pump
Electronic Unit Injector
Electronic Unit Injector Sleeve
Turbocharger
Exhaust Manifold
Inlet and Exhaust Valve Springs –
Inlet and Exhaust Valves
Inlet and Exhaust Valve Guides
Inlet and Exhaust Valve Seat Inserts
Engine Oil Filter Base
Engine Oil Cooler
Engine Oil Pump
Diverter Valve (Oil)
Diverter Valve (Coolant)
Water Pump
Water Temperature Regulator
Precooler
Flywheel
Flywheel Housing
Front Cover
Gear Group (Front
Housing (Front)
Accessory Drive
Valve Mechanism Cover Base
Valve Actuator (Variable)
Rocker Shaft and Pushrod
Rocker Shaft
Rocker Shaft and Pushrod
Cylinder Head
Lifter Group
Camshaft
Camshaft Gear
Camshaft Bearings
Engine Oil Pan
Cylinder Liner
Piston Cooling Jets
Pistons and Connecting Rod
Connecting Rod Bearings
Crankshaft Main Bearings
Crankshaft
Crankshaft Gear
Engine Sensors
Fan Drive Mounting Group
Engine Control Module
Air Compressor

Troubleshooting Manual

System Overview
Electronic Service Tools
Replacing the ECM
Sensors and Electrical Connectors
Programming Parameters
Dyno Mode
Test ECM Mode
Customer Passwords
ECM Date/Time Stamped Information
ECM Snapshot
Factory Passwords
Factory Passwords Worksheet
Flash Programming
Service Information Report
Customer Specified Parameters
Customer Specified Parameters Table
Customer Specified Parameters Worksheet
Cruise Control Parameters
Data Link Parameters
Dedicated PTO Parameters
Driver Reward
ECM Identification Parameters
Engine/Gear Parameters
Engine Monitoring Parameters
Idle Parameters
Input Selections
Maintenance Parameters
Output Selections
Security Access Parameters
Selected Engine Rating
Smart Idle Parameters
Timer Parameters
Trip Parameters
Vehicle Activity Report Parameters
Vehicle Speed Parameters
System Configuration Parameters
System Configuration Parameters
Troubleshooting without a Diagnostic Code
Can Not Reach Top Engine RPM
Can Not Reach Vehicle Speed Limit
Check Engine Lamp or Warning Lamp Is
Malfunctioning
Cooling Fan Is Always ON
Cruise Control, Idle, or PTO Can Not Be Set
Driver Questionnaire
Driver Questionnaire Response
ECM Will Not Accept Factory Passwords
Electronic Service Tool Will Not Communicate with ECM
Engine Cranks but Will Not Start
Engine Misfires, Runs Rough or Is Unstable
Engine Retarder (Compression Brake) Will Not Turn ON
Engine Vibration
Engine Will Not Crank
Excessive Black Smoke
Excessive Fuel Consumption
Excessive White Smoke
Intermittent Cruise Control, Idle, or PTO Kickout
Intermittent Low Power or Power Cutout
Low Power/Poor or No Response to Throttle
Poor Acceleration or Response
Troubleshooting with a Diagnostic Code
- No Diagnostic Code Detected
- Injector current low
- Injector current high
- Primary to Secondary Engine Speed Signal Calibration
- Engine Speed Signal Calibration Not Performed
- PTO Throttle signal invalid
- PTO Throttle out of calibration
- 8 Volt Supply voltage high
- 8 Volt Supply voltage low
- Key Switch Fault
- Air Inlet Shutoff Shutdown
- Auxiliary Output #06 current low
- Auxiliary Output #06 current high
- Auxiliary Output #07 current low
- Auxiliary Output #07 current high
- Secondary Engine Speed loss of signal
- Idle Shutdown Override
- Idle Shutdown
- PTO Shutdown
- Vehicle Overspeed Warning
- Vehicle Speed loss of signal
- Vehicle Speed signal invalid
- Vehicle Speed signal out of range
- Vehicle Speed signal rate of change
- Quick Stop Occurrence
- And Much More…
5 Volt Engine Pressure Sensor Supply Circuit – Test
Accelerator Pedal (Throttle) Position Sensor Circuit – Test 2
Air Inlet Shutoff Circuit – Test
ATA (SAE J1587 / J1708) Data Link Circuit – Test
Auxiliary Brake Circuit – Test
Check Engine Lamp Circuit – Test
Clutch Pedal Position Switch Circuit – Test
Coolant Level Sensor Circuit – Test
Cooling Fan Circuit and A/C High Pressure Switch Circuit – Test
Cruise Control Switch Circuit – Test
Diagnostic Enable Switch Circuit – Test
Eaton Top 2 Transmission Circuit – Test
ECM Memory – Test
Electrical Connectors – Inspect
Engine Coolant Diverter Circuit – Test
Engine Pressure Sensor Open or Short Circuit – Test
Engine Running Output Circuit – Test
Engine Shutdown Output Circuit – Test
Engine Speed/Timing Sensor Circuit – Test
Engine Temperature Sensor Open or Short Circuit – Test
Fan Override Switch Circuit – Test
Idle Shutdown Timer – Test
Ignition Keyswitch Circuit and Battery Supply Circuit – Test
Ignore Brake/Clutch Switch Circuit – Test
Injector Solenoid Circuit – Test
Intake Valve Actuation System Oil Pressure Circuit – Test
Intake Valve Actuator Circuit – Test
Intake Valve Actuator Response – Test
Multi-Torque – Test
Neutral Switch Circuit – Test
Powertrain Data Link Circuit – Test
PTO Engine RPM Set Speed (Input A and Input B)
Circuit – Test
PTO Shutdown Timer – Test
PTO Switch Circuit – Test
PTO Switch ON Lamp Circuit – Test
Remote PTO Accelerator Position Sensor Circuit – Test
Retarder (Compression Brake) Solenoid Circuit – Test
Service Brake Pedal Position (Switch 1) Circuit – Test
Service Brake Pedal Position (Switch 2) Circuit – Test
Starting Aid Output Circuit – Test
Starting Aid Switch Circuit – Test
Tachometer Circuit – Test
Torque Limit Switch Circuit – Test
Two Speed Axle Switch Circuit – Test
Vehicle Speed and Speedometer Circuit – Test
Warning Lamp Circuit – Test
Calibration Procedures
Engine Speed/Timing Sensor – Calibrate
Injector Code – Calibrate
Vehicle Speed Circuit – Calibrate

Wiring Schematic (Foldout size – includes engine, harness and connector views)

Cat C11 Engine Service Manual Transmissions

And much more…

C11 Cat Engine For Sale

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